14 Steps for Preserving Steel Structures
*This post has been updated in 2020.
Preventative maintenance is defined as scheduled work at regular intervals with the goal to preserve the present condition and prevent future deficiencies. On bridge structures, this work is typically performed on structures rated in ‘fair’ or better condition with significant service life remaining. Minor repairs may be necessary to maintain the integrity of the structure and prevent major rehabilitation. Structures that are not maintained are more likely to deteriorate at a faster rate and require costlier treatments sooner than maintained structures; therefore, it is more cost effective to maintain structures to avoid replacement or major rehabilitation needs.
New England’s weather causes extreme conditions for steel bridge trusses, such as flooding, ice and snow. Corrosive de-icing agents are used in the winter, which can accelerate deterioration of exposed bridge elements. Preventative maintenance is critical for steel truss bridges to reach their intended design service life and, therefore, attain the lowest life-cycle cost of the bridge investment. Presented are minimum recommended guidelines for preventative maintenance of steel truss bridges.
Here are 14 actionable maintenance tasks to preserve historic truss bridges:
- General: Remove brush and vegetation around structure. Annually.
- Bridge Deck & Sidewalks: Sweep clean sand and other debris. Power wash with water to remove salt residue. Annually.
- Wearing Surface: Check for excessive cracking and deterioration. Annually.
- Expansion Joint: Power wash with water to remove debris, sand and salt residue. Annually.
- Bolted Connections: Inspect for excessive corrosion or cracking of the steel fasteners. Check for any loose or missing bolts. Annually.
- Welded Connections: Check for cracking in the welds. Annually.
- Truss Members: Power wash with water to remove sand, salt and debris, particularly along the bottom chord. Give specific attention to debris accumulation within partially enclosed locations such as truss panel point connections or tubular members. Annually.
- Bridge Seats: Clean around bearings by flushing with water or air blast cleaning. Annually.
- NBIS Inspection: Complete inspection of all components of the steel truss bridge. Every 2 years unless on Red List.
- Painted Steel: Scrape or wire brush clean, prime and paint isolated areas of rusted steel. Every 2 to 4 years.
- Steel Members: Check for rust, other deterioration or distortion around rivets and bolts, and elements that come in contact with the bridge deck which may be susceptible to corrosion from roadway moisture and de-icing agents. Every 3 to 5 years.
- Bearings: Remove debris that may cause the bearings to lock and become incapable of movement. Check anchor bolts for damage and determine if they are secure. Every 3 to 5 years.
- Exposed Concrete Surfaces: Apply silane/siloxane sealers after cleaning and drying concrete surfaces. Every 4 years.
- Bridge & Approach Rail: Inspect for damage, loose or missing bolts, sharp edges or protrusions. Every 5 years.
Actions to Avoid
- Do not bolt or weld to the structural steel members.
- Do not remove any portion of the structure.
- CAUTION! Paint may contain lead.
Additional resources can be found through the New Hampshire Division of Historical Resources website.Preventative Maintenance Brochure